Thermoplastic Forming Techniques for Orthotics PROR 1000

Upon successful completion of this course, the student will be able to:

• Use topic-specific equipment and materials properly and safely
• Apply an understanding of thermoplastics and other orthotic materials and vacuum forming in the creation of orthotic devices
• For a device described in a prescription/tech sheet, select and measure plastic for the given vacuum forming process
• Prepare a plaster cast for a vacuum forming (such as wicking, sealing pipe, dry cast, using string to create straight seams, etc.)
• Based on a provided prescription, execute the application of transfer paper to thermoplastic plastic prior to ankle-foot orthosis forming
• Demonstrate understanding of internal reinforcements and external posting for an orthotic device (such as where they are needed and how they are executed)
• Demonstrate understanding of different techniques for creating corrugated reinforcements and spacers within a thermoplastic orthotic device
• Demonstrate critical thinking and self-reflection towards the quality of the student projects

Effective as of Spring/Summer 2025